4-Station Rotary Twin-Sheet Pressure Former Repeatable Assembly Through Innovative Fixtures Five-Axis CNC Robotic Trimming Station Class 10K Clean Room Assembly Portable CMM for Large Parts Metrology 3D Simulation and Rendering

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We manufacture custom heavy gauge thermoformed plastic products serving a wide range of industries, from transportation to medical. Take a look at some of our custom products.

To all our customers we offer ISO 9000 certified quality assurance, customized logistical support and the cost savings of in-house product design and sheet extrusion.




Thermoforming is the heart of our heavy gauge division. Our advanced capabilities include:
  • Pressure forming – a process that produces the sharp detail in products that is normally associated with injection molding but with lower tooling cost.
  • Twin-sheet forming – a process used to enhance structural integrity and allow for the encapsulation of stiffeners, fasteners and foam filling.
  • Reaction Injection Molding (RIM) – a process in which products can have molded-in features and varying wall thicknesses without the high tooling cost and high volume run requirements of injection molding.

For most heavy gauge products, final trim is accomplished using 5-axis CNC equipment. We also provide assembly/part integration and numerous secondary processes such as ultrasonic welding, riveting, painting, silk screening, flocking and EMI/RFI shielding.

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